Tag Archive for: plastic packaging

South African packaging manufacturers must adapt to remain competitive

Become a part of the circular economy: reuse, recycle, recover!

A circular economy is a new way of looking at product life cycles and how we consume raw materials. The linear model of consumption that we have used for centuries (take, make, use, dispose) is not sustainable. It requires us to use valuable raw materials and natural resources, which has negative effects on the planet and the climate.

A circular economy stems around the idea that we can feed waste back into the supply chain – essentially reusing and recycling our refuse to create valuable products that can be resold. This reduce, reuse, recycle model of consumption is far more sustainable and better suited to products like plastic and recyclable materials.

As society becomes more aware of its impact on the planet, people are finding more innovative ways to reuse their waste and retain its value, rather than letting it sit in a landfill. Plastics are a prime example of valuable recyclable materials that often get dumped in waste management facilities.

We need to embrace a circular economy

A circular economy will only work if there is input from all sectors of society. The government needs to work alongside businesses, communities and individuals. Every South African will need to embrace recycling and actively participate in sustainable waste disposal practices in order for a circular economy to thrive.

Public education and raising awareness of the importance of recycling is just one step to improving recycling rates. The plastics industry is also playing its part by working to improve the recyclability of its products.

The future of plastics is more sustainable

The industry is researching alternative ways to make plastics, such as creating products from plant-based polymers. This will allow the plastics to break down and decompose if left in the environment. The future of the plastics industry revolves around sustainability and the circularity of the products’ life cycles.

A factor that influences the recyclability of plastic is its colour. Black plastic can be difficult to recycle because the infrared scanning sensors at recycling facilities cannot detect the black pigment. Luckily, many of South Africa’s recycling centres use manual labour to sort plastic waste so the black plastic is not a major problem.

Recycling facilities can be upgraded

Although plastics are perfectly suited to a circular economy, the recycling infrastructure in South Africa will need to be upgraded if this system is to become a reality. Our waste management facilities will play a vital role in turning plastic waste into high-quality, reusable products that can be fed back into the supply chain.

The national government can support these facilities and invest in the upgrades in order to establish a circular economy in South Africa. This will not only help recyclers to increase their handling capacities but will also allow them to improve the quality of their output products. Private companies can also help to provide funding for the support of our recycling network.

A circular economy is not a farfetched idea, nor is it unattainable. By embracing recycling, improving the recyclability of plastic products and investing in waste management facilities, South Africa could benefit from a sustainable economy. By reusing plastic waste and turning it into saleable products, the country could benefit from a cleaner environment and retain the value of plastic at the same time.

 

What is Polypropylene?

Plastic packaging keeps our goods protected, and is vital for the functioning of daily life. Plastics have many advantages, including cost-effective production and being easy to recycle and reuse. Plastics need to be recycled properly in order to maximise their economic value and to minimise their environmental impact.

The material identification codes are numerical symbols from one to seven that are used to identify the types of plastic.

This coding system is used around the globe by recyclers, waste management companies and plastics manufacturers. All plastic packaging should display these material identification codes.

What is PP?

PP is a hardy, flexible and versatile polymer that is used to manufacture a variety of moulded products, such as dairy tubs for butter and ice cream, plastic furniture, buckets, car bumpers, fibres and woven cloth. PP is the fourth-most commonly recycled polymer in South Africa due to its various applications in daily life.

Polypropylene is a member of a group of plastics known as polyolefins. Structurally, it is similar to polyethylene, the difference being that every other carbon in the backbone chain has a methyl group attached to it. Its durability and flexibility make it the perfect polymer for packaging and woven products. Recycling figures for PP over the past five years have shown steady growth, year-on-year. This can be attributed to the fact that more applications are being developed for PP and that a well-established collection network exists.

Benefits of PP packaging

It is one of the most widely-used plastics in everyday life. PP holds colour well, doesn’t absorb water and is ideal for such robust applications as moulded luggage and storage boxes, woven bags and carpet backings, houseware and tools. Its flexibility also allows plastics manufacturers to make hinged products from PP, such as clip-on lids for plastic containers.

PP is a non-toxic and non-reactive plastic, so it can be used in the food and beverage industry to store goods for consumption. The hollow nature of the fibre gives it excellent water (and sweat) absorption properties in clothing and other woven fabrics. These characteristics and benefits make PP a highly valuable plastic packaging material and one of the most recycled polymers in South Africa.

All About Plastics… What is PE-HD?

To understand more about plastic packaging, we will shed some light on the different types of plastic, their benefits and their recyclability properties, including what products can be made from recycled plastic. We will go according to the material identification codes found on plastics. These are numerical symbols from one to seven that are used to identify the type of plastic.

This coding system is used around the world by recyclers. It enables them to separate and sort plastics so that they can be processed according to the main polymer present. All plastic packaging should display these material identification codes. The second polymer used for plastic packaging is high-density polyethylene (PE-HD or HDPE).

What is PE-HD?

PE-HD is a hard and strong form of polyethylene that is used to manufacture milk bottles, fruit juice bottles, plastic drums, buckets, crates, bins and shampoo bottles. PE-HD is widely recycled in South Africa and has some of the highest recycling rates. Its strength and durability make it ideal for products and packaging that need to withstand wear and tear.

PE-HD was the third-most recycled polymer in South Africa during the last financial year. Over 63 000 tonnes of PE-HD were processed in South African recycling facilities in 2018 alone. This plastic is in high demand by recyclers as it is used to manufacture recycled carrier bags for supermarkets and stores around the country.

Benefits of PE-HD packaging

PE-HD has numerous unique characteristics that make it a valuable packaging material. It differs from normal polyethylene because it has a higher molecular weight which makes it heavier per volume – denser than conventional polyethylene. All polyethylene polymers have a whitish colour and are semi-crystalline, but PE-HD is more rigid and durable.

It is ideal for manufacturing thermoformed plastic moulds, just as milk bottles, buckets and helmets. PE-HD is very resistant to high temperatures; it does not melt easily. This makes it ideal for containers that carry hot liquids, such as kettles and pipelines. This polymer also has extreme cut and wear resistance, making it one of the most durable packaging plastics available.

PE-HD is highly resistant to chemicals, too. It is non-toxic and non-reactive, so it can be used in the food and beverage industry to store produce. This polymer has many uses, from packaging and agriculture to construction and homeware. These characteristics and benefits make PE-HD one of the most valuable plastic packaging materials in the world.

 

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Tetra Pak launches first plant-based bioplastic packaging

Tetra Pak, the multinational food packaging and processing company, has become the first business in the industry to use plant-based bioplastic packaging. These polymers are created from sugarcane and form part of Tetra Pak’s commitment to follow ethical and responsible business practices, called the ‘Planet Positive’ initiative.

 

This initiative encourages industry stakeholders to take a closer look at sustainability, the low-carbon circular economy, recycling and reuse. It aims to make stakeholders think about the carbon impact of raw materials and manufacturing. 

 

Tetra Pak lowers carbon footprint

 

The use of bioplastic packaging will also lower the company’s global carbon footprint. “We’ve seen a growing trend of consumers wanting to do more for the planet, and they look to brands to help,” says the Tetra Pak vice president of sustainability, Mario Abreu.

 

The bioplastic packaging is certified by Bonsucro – an international not-for-profit organisation that aims to promote sustainable sugarcane by reducing the environmental impacts of sugarcane production. 

 

“Today, 91% of consumers look for environmental logos when shopping, and Bonsucro Chain of Custody Certification can be used to communicate credible information to consumers, thereby helping our customers differentiate their products,” explains Abreu.

 

Plant-based bioplastic packaging is fully traceable

 

According to Tetra Pak, the new bioplastic packaging is fully traceable to their sugarcane origin. “We see plant-based materials as playing a key role in achieving a low-carbon circular economy. In the future, all polymers we use will either be made from plant-based materials or from post-consumption recycled food grades,” states Abreu.

 

The use of plant-based materials such as bioplastics, instead of oil-based plastics, can help packaging manufacturers to lower their carbon emissions. These plant-based polymers are created from sustainable and renewable sources. They also help to support the agricultural sector in South Africa, especially local sugarcane plantations.

 

The sugarcane-based bioplastic is supplied to Tetra Pak by Braskem. “We have been working with Tetra Pak for more than 10 years, and Bonsucro Chain of Custody reinforces the Responsible Ethanol Sourcing Program from Braskem with the assurance and traceability of the entire sugarcane value chain, all the way back to the growers and mills,” explains Braskem renewable business leader Gustavo Sergi. 

 

Bioplastics are an emerging alternative to traditional plastics and are gaining popularity worldwide. Currently, the use of bioplastics is quite low and there are no established waste collection and recycling centres for these plant-based polymers. However, they can be recycled alongside their traditional counterparts – bioPET can be recycled with PET plastics. The more multinational companies that turn to bioplastics, the quicker these products will be refined and perfected.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

 

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

Top tips for using plastics to store leftover food

Plastics are the perfect material for storing leftover food and keeping it fresh for a little while longer. They are non-toxic and non-reactive, so do not contaminate food. Plastics tubs and containers can also come in a variety of shapes and sizes – some include airtight seals that keep food fresh for even longer. They can also be used to store food in the freezer.

 

Plastics help to reduce food waste and save us money. By not having to throw away leftover food, we can save money at the grocery store by buying fewer ingredients and food items. Plastics play an important role in our lives – sometimes we are not even aware of it. Here are our top tips for storing leftover food.

 

Tip 1: Store leftover food in a sealable plastic container within two hours after cooking. These leftovers can be placed in the fridge or freezer, depending on the type of food.

 

Tip 2: The less air in the container, the better. When storing leftovers in a sealable plastic bag, squeeze out as much air as possible. This helps to save space and prevent freezer burn.

 

Tip 3: Store different food items from a meal in different containers. Meats must be separated from starches, which must be separated from vegetables. This prevents food from spoiling faster and avoids cross-contamination if one food does go off.

 

Tip 4: Store leftover food in shallow and wide plastic containers. This helps to cool the food down more quickly when placed in the fridge or freezer. Deep containers take longer to cool or thaw.

 

Tip 5: Remember that freezing food may prevent the growth of mold and microbes, but it does not kill any bacteria that already exists in the leftovers. When removing these foods from the freezer, do not let them thaw and sit at room temperature for too long before eating or recooking. If possible, thaw leftover food in the fridge for 24 hours before needed.

 

Tip 6: Sealable plastic bags, heavy-duty cling films and plastic containers with wide openings are the best plastic products to use for storing frozen foods in the freezer. Some plastics are temperature resistant, so are not ideal for use in a freezer. Always check the container to see if it is labelled as safe for use in a freezer.

 

Tip 7: If in doubt, throw it out! If you are ever suspicious of leftover food, either because it looks soft and watery or if it has a slight smell, it is safest to throw it away. Food poisoning is not only painful and unpleasant, it can actually be quite dangerous too.

 

These tips will help consumers to safely store their leftover food in plastic containers and sealable bags. By keeping food fresh for longer, we can consume it before it spoils and save money at the grocery store. Plastics play such an important role in the home, especially when it comes to food and cooking.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

 

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

 

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.