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All About Plastics: Polystyrene facts

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What is PS?

Polystyrene is a lightweight polymer that comes in two types; high-impact polystyrene (HIPS) and expandable polystyrene (PS-E or EPS). It was first sold commercially in the 1930s as an economic plastic to enhance food hygiene and extend product shelf-lives. PS is commonly used in the food and beverage industry as takeaway containers, vegetable punnets, disposable cutlery and plastic cups. PS is also recycled into lightweight cement blocks for the building industry.

Its lightweight nature makes PS an energy-efficient plastic to produce with a low carbon footprint. This plastic is in high demand by recyclers as it is used to manufacture seedling trays, combs, rulers, picture frames and clothing hangers. It is the sixth-most processed polymer by South African recycling facilities. Due to the well-established waste collection network and the fact that plastic food and drink containers form a large portion of our waste, 5572 tonnes of lightweight polystyrene packaging were recycled in 2018 alone.

Benefits of PS packaging

PS has numerous unique characteristics that make it a valuable packaging material. The two types of polystyrene have different applications. HIPS is a transparent and semi-flexible plastic that is used to make fruit and vegetable containers (like grape punnets) as well as CD cases. PS-E is a foam-like polymer that is used to make vending cups, meat trays (like boerewors punnets) and cooler boxes.

PS is heat-resistant and acts as a good insulator – hence its widespread use in the food and beverage sectors. It is fairly easy to recycle and can even improve the aeration in landfills if it is not sent to a recycling facility. The furniture and domestic housewares markets are the two largest consumers of PS recyclate.

PS is non-toxic and non-reactive, so it can be used in food and beverage contact applications without affecting the consumer. These characteristics and benefits make PS a highly-valuable plastic packaging material in South Africa.

How PS packaging is recycled in South Africa

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Polystyrene (PS) is a highly popular packaging polymer, not just in South Africa but around the world, too. It is used to manufacture a variety of products, from fruit punnets and supermarket food trays to disposable coffee cups and plastic cutlery. PS is fairly easy to recycle and has many beneficial uses – including the manufacture of seedling trays, picture frames and even lightweight building blocks for the construction industry.

Most of the plastics used for packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. PS follows a similar process when it is sent to a recycling facility to be turned into recyclate. The plastic waste is granulated and extruded before being sold back to plastics manufacturers.

How PS packaging is recycled

Firstly, discarded PS packaging is collected by waste management companies and informal waste pickers working at local landfills. They source and collect the waste before baling them for transport. These bales of plastic waste are then taken to recycling facilities where the process begins. 

The plastic bundles are undone and the waste materials are separated by polymer type and grade. Due to the many food contact applications of PS packaging, these materials will have various qualities and degrees of cleanliness. The PS waste is first cleaned to remove any dirt and food contaminants. PS should be scraped clean or rinsed in used dishwashing water. South African polystyrene recyclers that manufacture lightweight bricks and screeds don’t require the materials to be pristine. However, the cleaner the waste, the better.

The PS waste is then shredded into small bits. These particles are then fed into a large heated extruder which melts the plastic under pressure and extrudes it into ingots. These bars of PS polymer are then granulated or cut into pellets and packed for sale to plastics manufacturers. Recycled PS is used to manufacture numerous products, such as clothes hangers, picture frames, cornices, hair combs and plastic rulers.

PS can be reused in the home

This polymer is extremely lightweight and semi-flexible. Consumers should always aim to reuse their PS takeaway containers and sealable fruit punnets. Hamburger clamshells or grape punnets are ideal for storing leftover food in the fridge. Polystyrene cups can also be washed and reused for children’s parties where kids may drop cups on the floor by mistake. Plastic cutlery should always be cleaned and reused as it is ideal for picnics and large outdoor gatherings.

The flexibility, lightweight and non-toxicity of this polymer lends itself to reuse in the home, making PS a highly valuable packaging polymer. By reusing these products, consumers can save a lot of money. If discarding PS is necessary, at least it can be recycled, which benefits the local economy and the environment.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

PS plastic successes in South Africa

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Polystyrene (PS) is the sixth most widely recycled polymer in South Africa. This plastic is lightweight and durable – most commonly used in the food and restaurant industry. In fact, just over 5500 tonnes of PS was recycled in South Africa last year. It is one of the most widely-used polymers for food storage and takeaway containers, making it a valuable polymer for the economy.

South Africa has some of the highest recycling rates in the world – last year we recycled 15% more plastic than Europe. Of this volume, PS packaging was the sixth-highest polymer in terms of volume processed. Most of the PS plastic waste comes in the form of fruit and vegetable punnets, meat punnets, takeaway cups and plastic cutlery. These materials are recycled into seedling trays, toys, hair combs and lightweight cement blocks for the building industry.

PS plastic recycling is a successful industry

PS waste is a fairly common material processed at South African recyclers because it is readily available due to its popularity in various industries. PS is popular in retail applications, such as clear food containers, as well as in the food and drinks sector. It also has many uses in the construction industry as expanded polystyrene is a perfect insulator and lightweight building material. 

The end-markets for clear containers and expanded packaging polymers, such as PS, are growing steadily year-on-year. The biggest end-market for recycled PS is plastic furniture, followed by domestic houseware. A small portion of recycled PS is sold to the construction sector, although this is a rapidly-growing end-market for this type of recyclate.

PS has a number of beneficial properties

PS is a unique combination of durability, economic viability and environmental performance. It has a low carbon footprint and uses very little energy to manufacture and recycle. One of the main advantages of expanded polystyrene is its resistance to heat, making it ideal for use as coffee cups, food containers and cutlery. PS is non-toxic and non-reactive, which makes it perfect for food contact applications and to prolong the shelf life of edible products. 

High-impact PS is transparent and durable, which is why it is commonly used for fruit punnets and CD cases. It shows off the product contained within, while also protecting it during transport and sale. This type of PS is also used to make retail coat hangers, laboratory ware, printers and keyboards, as well as computer and television housings.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.